| McTighe Industries provides specifically
tailored Installation, Operation and Maintenance for every separator
project we work on. Site conditions sometimes dictate modifications
to our standard installation instructions. The following instructions
can be used as a guideline for the installation requirements of
our Rectangular oil-water separators.
1. Upon delivery of the separator
and accessory equipment, inspect the unit(s) for damage to exterior
and interior including protective coating. Remove to cover plate,
inspect units and determine that all internal baffle plates and
internal piping are secure. When removing cover, be careful to
lift slowly so as not to damage gasket that is adhered to top
flange of separator.
2. Separator must be installed
in a level and plumb position for proper system function. Piping
to separator must be pitched in elevation of 1/8" to 1/16"
per foot, to obtain a proper gravity system.
3. Where air or hydrostatic testing
is required, internal pressure must not exceed 1 1/2 pounds per
square inch (PSIG) while a soap solution is applied to weld seams.
DO NOT draw a vacuum on the vessel. Hydrostatic test consists
of filling the separator with water and observe for leakage after
typically four hours.
4. Equipment to lift the separator
shall be of adequate size to lift and lower the separator without
dragging and dropping to ensure no damage to the separator.
5. Separators shall be carefully
place in area of final location. If used, cables or chains must
be of adequate length (not less than 45o included angle) attached
to the lifting lugs provided. A spreader bar should be used where
necessary. UNDER NO CIRCUMSTANCES USE CHAINS OR SLINGS AROUND
THE SEPARATOR.
6. If electrical accessories are
included with the separator, make temporary connections to verify
operation before items are installed.
7. Separator shall be filled with
clean water as soon as possible after placement of separator in
final location.
8. All vent openings must be piped
in accordance with governing codes from each connection to atmospheric
vent outlet. Compartment vent lines must be vented to prevent
build-up of hazardous gasses, and the outlet must be vented separately
to prevent siphoning and to keep vented gas out of the effluent
system.
9. Customer must provide flame
arrestor where required by governing codes or conditions for safety.
10. Extend 3" clean-outs
to grade level with pipe extensions and couplings when applicable.
11. Metal or plastic thread or
flange protectors should be removed from the unused openings and
pipe plugs installed. Pipe plugs and blind flanges (shipped installed
in the separator) should be removed from unused openings and reinstalled
with proper joint compound or gaskets.
NOTE: McTighe Industries Oil-Water
Separators are engineered to operate as highly efficient separating
units. However, to achieve the desired separation results, it
is imperative that the above installation instructions are strictly
adhered to.
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