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API design principles provide
a good foundation to base a separator design on; however, API
separators are typically open top, large concrete pools that are
limited to effluent discharge rates of 50 ppm. The limiting factors
of the API design were the impetus for McTighe to design and patent
a smaller, self-contained, high performance separator. Our cylindrical
separators have a small wetted surface area and a gasketed, removable,
steel cover that results in less evaporation, less air pollution,
and less chance for ignition of flammable vapors open top API
designs.
Typical API designs are based
upon the removal of free oils globules larger than 150 microns.
Oil globules smaller than 150 microns may pass through an API
separator since the oil droplets do not have enough buoyancy to
migrate to the surface before entering the discharge pipe. If
a separator is needed to remove 20 micron oil droplets, the required
surface area in a standard API unit would be prohibitively large
If the surface area can be subdivided and stacked in layers, the
resulting separator size can be greatly reduced.
Thus, the patented McTighe Industries
oil-water separator incorporates an inclined arrangement of corrugated
plates stacked upwards at a 45 degree angle and adequately spaced
to prevent plugging from solids and debris. Our corrugated plate
arrangement greatly reduces the distance an oil droplet has to
rise for effective removal. Due to these characteristics, the
McTighe Industries oil-water separator is about 1/5 the size of
an API separator. McTighe's unique corrugated plate arrangement
and spacing provide free oil effluent qualities of less than 15
ppm or less under normal operation conditions.*
McTighe leads the way with not
only utilizing a high performance, low maintenance corrugated
plate arrangement but also including a secondary olephilic (oil
attracting) and hydrophobic (water repelling) coalescer. The McTighe
Petro-Pak is an enhanced coalescer consisting of interlaced
media encased in a 304 stainless steel frame. The Petro Pak,
when used in conjunction with the McTighe oil-water separator,
coalesces oil globules down to 20 microns in size and reduces
the effluent oil content level to 10 ppm or less under normal
operating conditions*. See Petro Pak description sheet for
more information.
This catalog will provide more
details on the operating principles and advantages of our oil-water
separator and will show different arrangements, options, and accessories
available with our design. Feel free to contact our engineering
staff to discuss any application you may have.
* Normal Operating Conditions
The catalog flow ratings are based
upon influents containing oils of 0.90 or lighter specific gravity,
up to 20% (200,000 ppm) oil content in the water and temperatures
of 40 degrees F to 140 degrees F. Contact McTighe Industries on
applications where influent requirements exceed the stated limits.
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