| Oil - Water Separation Basics |
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McTighe
Separators are designed specifically to remove free oils and
other lightweight material and solids from oil-water mixtures.
McTighe
engineers have designed a proven system of separation, with a
variety of options, that will assist you in meeting oil and
grease
effluent limitations.
McTighe patented
separators combine the four basic theories of oil-water
separation into one integral unit with an economy of space and
investment. Units are designed to strictly conform to:
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The American Petroleum Institute
general standards governing the separation of oil from water by
gravity differentials. |
The Buffalo Morse principle of floatable industrial liquids
passing over asingle corrugated plate at a perpendicular position
to the waste water flow. |
The Royal Dutch Shell principle of multiple parallel plates. |
The McTighe "Petro-Pak" technology of
enhanced oil coalescing through the use of oleophilic polypropylene
media. |
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Operations
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The McTighe oil-water
separator is designed for unattended operation with
minimal maintenance. Separation within the McTighe unit is on
a perpetual last-in, last-out basis. As oily influent flows
through
the separator, oil is removed and a corresponding amount of clean
effluent is discharged. Systems can be designed for complete
gravity
discharges or with automatic explosion proof level sensing and
pump-out accessories.
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The McTighe separator
is comprised of a stationary tank, full of water, having an inlet
at one end directing the oily influent over a specifically designed
heavy corrugated plate, set at 33 degrees angle. Initially, the
flow is reversed and the influent passes over the corrugated plate,
the tumbling action of the oil laden water passing over the corrugations
induces the oil and lighter density substances to break away.
As the oil droplets start to rise they join together, and because
of buoyancy, rise rapidly to the surface. The larger the droplet,
the faster the rate of rise and separation. Sludge or heavy solids
within the stream settle in from of the center sludge baffle plate.
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The Second phase
of separation begins as the influent is directed between an inclined
arrangement of corrugated parallel plates, stacked at an upward
sloping 45 degree angle, and spaced 4 inches apart to prevent
plugging by debris and gummy solids. Buoyancy causes smaller oil
droplets to rise and coalesce into sheets of oil on the underside
of the corrugated plates, creep up towards the surface, and finally
break loose near the top in the form of large globules that rise
to the surface.
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Clean water flows
in a downward path to the outlet where it escapes from the lower
region of the separator, as the separated oil is withdrawn from
the surface. A small area at the bottom of the parallel corrugated
plate is left open to allow sludge and heavy solids to pass through
and collect at the center sludge baffle plate. An access opening
above the baffle plate permits periodic removal of the collected
solids from the tank. Oily influent having large concentrations
of heavy solids should be routed throughan inteceptor tank prior
to entering the separator.
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In a major spill
condition, the McTighe separator is designed so that the separation
surface increases as the water volume decreases. In a major rainfall
situation, large volumes of rainwater can pass throught the separator
without disturbing any of the oil present in the system.
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Installation &
Maintenance
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McTighe separators
can be installed underground. They can also be skid-mounted
or saddle-mounted for special above ground applications. Routine
underground tank installation procedures are depicted in our
installation
instructions. For locations with high water tables, extremely
low temperatures, or other unusual conditions, please contact
us.
Maintencance for
our typical seperator installation is minimal because of design
characteristics, including the absence of any moving parts. Separators
equipped with automatic level sensing and pump discharge require
only routine maintenence.
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